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1. Apparatus to control the movement of a tool relative to a workpiece along each one of a plurality of axes in accordance with a predetermined sequence of intended speeds and positions, said movement along each axis being produced by an electromechanical actuator, said apparatus comprising
a digital pulse generator arranged to generate a train of periodic digital output pulses and to deliver said pulse train directly to said actuator, and
a digital controller arranged to receive command signals that represent said sequence of intended speeds and positions, and to generate corresponding digital control signals for said digital pulse generator to control the widths of said digital output pulses in said pulse train so that electrical energy is carried in said pulse train at rates which will cause said actuator to tend to produce said sequence of intended speeds and positions,
said digital controller being further arranged to approximate said intended positions as a hypothetical series of connected linear steps of movement, and said intended speeds as hypothetical rates at which said linear steps occur, and to base said digital control signals in part on said steps and said rates.
2. The apparatus of claim 1 further comprising a digital encoder arranged to sense the position of said tool relative to said workpiece and to provide corresponding digital actual position signals, and wherein
said digital controller is further arranged to base said digital control signals in part on said digital actual position signals.
3. The apparatus of claim 2 wherein
said digital controller comprises
a digital speed calculator arranged to provide digital actual speed signals based on a time sequence of said digital actual position signals, and wherein
said digital controller is further arranged to base said digital control signals on said digital actual speed signals.
4. The apparatus of claim 3 wherein
said digital controller is further arranged to base said digital control signals on a speed error gain factor times the difference between said digital actual speed signals and a current intended speed signal.
5. The apparatus of claim 4 wherein
said speed error gain factor reflects a characteristic speed error of said movement of said tool.
6. The apparatus of claim 2 wherein
said digital controller is further arranged to base said digital control signals on a lag gain factor times the difference between said digital actual position signals and a current intended position signal.
7. The apparatus of claim 1 wherein
said pulse train has a frequency in the audible range higher than 60 hertz, preferably between 100 hertz and 5 kilohertz, most preferably 1 kilohertz.
8. The apparatus of claim 1 wherein
said digital pulse generator is further arranged to generate said pulses with a first polarity for motion in one direction along said axis and with the opposite polarity from said first polarity for motion in the opposite direction along said axis.
9. The apparatus of claim 1 wherein
said digital controller further comprises a dithering control for causing said digital pulse generator to deliver digital output pulses that maintain said actuator in a warmed-up condition, but do not cause movement along said axis.
10. The apparatus of claim 9 wherein
said dithering controller causes said digital generator to deliver alternate digital output pulses of a first polarity and intervening digital output pulses of a polarity opposite to said first polarity.
11. The apparatus of claim 8 wherein
said digital pulse generator is further arranged to be capable of delivering no output pulses and hence no energy to said actuator, and
said digital controller comprises a shut off control which causes said digital generator to deliver no output pulses during periods of signal interference.
12. The apparatus of claim 1 wherein said digital pulse generator comprises
a pulse width modulator which generates digital logic pulses, and
a digital switching amplifier which receives and amplifies said logic pulses to form said digital output pulse train.
13. The apparatus of claim 1 wherein
said digital pulse generator generates said pulse train at a characteristic modulation frequency, and
said digital controller is further arranged to update said digital control signals at an update rate which is at least an order of magnitude slower than said modulation frequency.
14. The apparatus of claim 13 wherein said update rate is 100 hertz.
15. The apparatus of claim 1 wherein
said digital controller comprises a step generator which operates in a succession of cycles and in each cycle counts a number of steps corresponding to a current intended position and a current intended speed.
16. The apparatus of claim 15 wherein the size of each said step is sufficiently small relative to the inertia characterizing the movement of said tool so that the hypothetical steps result in smooth tool movement.
17. The apparatus of claim 16 wherein each said step is 0.0005'.
18. The apparatus of claim 16 wherein
said digital controller further comprises a step generator to generate said steps by a step-wise linear interpolation algorithm.
19. The apparatus of claim 1 wherein said digital controller comprises
a speed/accuracy control which governs the speed and accuracy of said movement based on a selectable speed/accuracy parameter by adjusting the rates at which said steps occur.
20. The apparatus of claim 19 wherein for a given said speed/accuracy parameter said speed can be varied over a range by adjusting the widths of said pulses, and said range can be varied by adjusting said speed/accuracy parameter.
21. The apparatus of claim 19 wherein said speed can be as high as 90,000 inches per minute.
22. The apparatus of claim 1 wherein said digital controller comprises
an acceleration/deceleration control which triggers changes in said rates at which said steps occur to cause desired changes in said intended speeds.
23. The apparatus of claim 1 wherein said actuator is a linear torque DC motor.
24. The apparatus of claim 1 wherein there are two said axes.
25. The apparatus of claim 1 wherein there are three said axes.
26. The apparatus of claim 1 wherein said tool comprises a torch and said workpiece comprises a sheet of metal from which a part is to be cut.
27. The apparatus of claim 1 wherein said digital controller comprises a programmed microprocessor.
28. The apparatus of claim 1 wherein
said digital controller further comprises a dithering control for causing said digital pulse generator to deliver digital output pulses that maintain said actuator in a warmed-up condition, but do not cause movement along said axis.
29. The apparatus of claim 28 wherein
said dithering controller causes said digital generator to deliver alternate digital output pulses of a first polarity and intervening digital output pulses of a polarity opposite to said first polarity.
30. Apparatus to control the movement of a tool relative to a workpiece along each one of a plurality of axes in accordance with a predetermined sequence of intended speeds and positions, said movement along each axis being produced by an electromechanical actuator, said apparatus comprising
a digital pulse generator arranged to generate a train of periodic digital output pulses and to deliver said pulse train directly to said actuator, and
a digital controller arranged to receive command signals that represent said sequence of intended speeds and positions, and to generate corresponding digital control signals for said digital pulse generator to control the widths of said digital output pulses in said pulse train so that electrical energy is carried in said pulse train at rates which will cause said actuator to tend to produce said sequence of intended speeds and positions,
said digital pulse generator being further arranged to be capable of delivering no output pulses and hence no energy to said actuator,
said digital controller comprising a shut-off control which causes said digital generator to deliver no output pulses during periods of signal interference.
31. A method of controlling the movement of a tool relative to a workpiece along each one of a plurality of axes in accordance with a predetermined sequence of intended speeds and positions, said movement along each axis being produced by an electromechanical actuator, said method comprising
generating a train of periodic digital output pulses and delivering said pulse train directly to said actuator,
approximating said intended positions as a hypothetical series of connected linear steps of movement, and said intended speeds as hypothetical rates at which said linear steps occur, and basing said digital control signals in part on said steps and said rates, and
in response to command signals that represent said sequence of intended speeds and positions, generating corresponding digital control signals for said digital pulse generator to control the widths of said digital output pulses in said pulse train so that electrical energy is carried in said pulse train at rates which will cause said actuator to tend to produce said sequence of intended speeds and positions.
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1 Complete HVAC Duct Manufacturer Including Spiral Helix Machinery, Engel Duct Fabrication Line, Roll Formers, Sheet and Duct Fabricating Machinery, Lift Trucks, Trucks and Support Equipment Plant Closed TAMBE METAL PRODUCTS 7500 Main St Fishers Victor, New York Miles Southeast of Rochester SALE DATE: TUESDAY, MAY 9TH STARTING AT 9:00 AM Inspection: Day Prior from 10:00 AM to 4:00 PM Square and Spiral Duct Lines and Rollformers 60 Engel Square Duct Fabricating Line (2) Spiral Helix 200 Series Spiral Duct Machines (2007) (50) Various Size Spiral Duct Dies from 6 to 72 Ovalformer Collar Line w/ Rollfromer and Vertical Bending Roll Ductformer CR14-TDFC Rollformer (2) Engel 1240 Standing S and M16-40 Rollformers (10) Various Rollfromers By Flagler, Lockformer and Others Duct Fabricating Machinery 120 Ovalformer OF-1018 Ovalizer (10) Sets Ovalizing Dies 40 Spiral Helix VSTW-E Stitch Welders (2006) 60 Jetline LWS-60Z Seam Welder (2009) Lucas VBU-800 Collar Gasket Machine (2010) 4 and 2 Harper Vane Machines (4) Gore Lock Machines by Tormec and Other Iowa Collar-Matic, Corner-Matic and Whisper-Lock Machines Collar Machines, Pin Spotters, Clinchers, Cleat Formers, Beaders, Slitter and Related Sheet Metal Fabricating Machinery (4) 5 x 10 Cybermation 700A CNC Plasma Tables (2) Cincinnati Squaring Shears to 1/4 Cap. (2) 10 Roto-Die 15 Folders 12 Cincinnati Mechanical Press Brake (5) Plate Bending Rolls to 5 (New as 2011) Welders, Hand Fabricating Equipment and Related Trucks, Fork Lifts, Shop and Support Equipment
2 International Tractor and (3) Box Trucks New 2000 s (4) Van Body Trailers New 2000 s (4) Fork Lifts to 12,000 Lb. Scissor Lifts, Job Boxes, Hand Tools, Hoppers and Related Office Furniture and Equipment CIA and HGR 16% ON-SITE BUYERS PREMIUM 19% ON-LINE BUYERS PREMIUM Auctioneers: Cincinnati Industrial Auctioneers Jeffrey L. Luggen Joseph M. Luggen John F. Rome Directions: From Rochester, New York Proceed South East on I-490 for 15 Miles to Exit 29 for NY-96. Continue South on NY-96 to Right Turn onto Main Street Fishers. Proceed 1/4 Mile to Sale Site on Right. Watch for Auction Parking and Auction Signs. WEBCAST BIDDER INSTRUCTIONS All Internet bidders must register for this auction at at least 48- Hours Prior to the Sale Date, if you do not you will not be approved. All Internet bidders must Post a Deposit of Approx. 25% of Your Planned Spending Budget or $5, Minimum with Cincinnati Industrial Auctioneers in Order to be approved to Bid. Those who do Not Post the Deposit Will Not be Approved. Period. SHORT AD 60 Engel Complete Square Duct Line, (2) Spiral Helix 200 Spiral Duct Lines, Lg. Qty. Dies, 120 Ovalformer, Dies to 24, (4) 5 x 10 CNC Plasma Tables, Spiral Helix and Jet Seam Welders to 60, Cincinnati Mechanical Shears and Brakes to 12, Lucas Circular Gasket Machine, (10) Duct Roll Formers, Vane Lines, Collar Machines, Gore Lock, Beaders, Cornermatic, Whisper-Loc, Plate Rolls to 8, Welders, Hand Fabricating, (3) Fork Lifts, Scissor Lift, Air Compressors, (4) International Box Trucks, (1) Sleep Cab Tractor, (5) 53 Van Trailers, Job Boxes, Hand Tools, Hoppers, Racks, Coil and Duct Inventory, Lg. Qty. Office Equipment SQUARE DUCT LINE
3 60 Engel Model 5-16 Square Duct Fabricating Line; s/n , (6) 60' Uncoilers, 7-Stand Straightener, (4) End Notchers, 5' Shear, (2) 8-Stand Rollformers w/ Glue Pumps, Engel Model DH-18-CEF 12-Stand Dual Side Cleat Edge Former; s/n , Engel Model DH-4616 Dual Side 16-Stand TDF Rollformer; s/n , Insulation Feeder, (5) Pinspotters, 60' Engel Model 5BA Bendall Brake; s/n 3026-A-80 SPIRAL DUCT MACHINES AND DIES Spiral Helix Model 200H Spiral Duct Former; s/n , Uncoiler, Capacity: Ga, Up To 50' Spiral Pipe, PB Control (New 2007) Spiro America Type 200L Spiral Duct Former; s/n , Uncoiler, Forming Head, 28 Ga Ga., PB Control (50) Spiral Duct Forming Dies up to 72' TUBE OVALIZER 10' Ovalformer Model OF-1018 Spiral Duct Tube Ovalizer; s/n , Max. Thickness (SS) 20 Gauge, Max. Thickness (Galv.) 18 Gauge, Lengths Up to 20' (9) Sets 8' - 24' Ovalizing Dies (6) Expander Die Spacer CNC PLASMA CUTTING TABLES (4) 5' x 10' Cybermation Model 700A Plus Plasma Cutting Tables; Hypertherm HT40C and Interlogic SR451 Power Supplies, Digital Keypad Controls, Downdraft Tables STITCH AND SEAM WELDERS 40 Spiral Helix Pro Model VSTW-E Stitch Welder; s/n 18549, 40' Throat w/ Chiller, Welding Length 2-40, Diameter Range: 3-40, Material Thickness: , Overlap:.24 for 1000, Wire Diameter:.078, Adjustable Welding Speed: fpm (New 2006) 60' Jetline Model LWS-60Z Longitudinal External Seam Welder; s/n , Miller Maxstar 350 Welder & Cooler,.02 to 3/8 Material Thickness, PB Control (New 2009) 36' Spiral Helix Stitch Welder
4 COLLAR GASKET MACHINE Lucas Model VBU-800 Collar Gasket Machine; s/n 2784, Allen Bradley Panelview 600 PLC Control, Cabinet & Tooling (New 2010) COLLAR FORMING MACHINERY 6' Ovalformer 12-Stand Rollformer w/ Shear & Uncoiler Ovalformer Ring Roller; 2-1/2' Die, GE Fanuc Control Iowa Precision Model CL-C814 Collar Machine; s/n (2) Rollform Tooling Collar Machines VANE LINES AND STRIP CUTTING LINES 4' Harper Model 400 Vane Machine; s/n EE7277 2' Harper Model E200 Vane Machine; s/n E ' Profab Shear Line w/ Uncoiler GORELOCK, WHISPER LOCK AND CORNERMATIC MACHINES (3) Tormec Model ARC Gorelock Machines; s/n , & (New 1999) Iowa Precision Model FAH3456-V Whisper Lock Machine; s/n , 18 Ga., 72' Iowa Precision Model CM-F-DH Cornermatic; s/n CM9805, 18 Ga., 48' Suter Type Beta 3 Gorelock Machine; s/n 13-6 ROLLFORMING MACHINES Ductformer Model CR14-TDFC 14-Stand TDF Rollformer; s/n Ga. Engel Model 1240-V 12-Stand Rollformer; s/n , Standing S, Bar Locks Engel Model M Stand TDF Rollformer; s/n
5 Ductformer Model CR8SDC 8-Stand Rollformer; s/n Ga. Flagler Model 22GA-QF Rollformer; s/n QF , Slips & Drives 10-Stand Rollformer 22 Ga. Lockformer 9-Stand Rollformer; s/n Stand Pittsburgh Machine 20 Ga. Lockformer 9-Stand Rollformer; s/n BL-2994 PRESS BRAKES AND SQUARING SHEARS ¼ x 10' Cincinnati Model 2CC10 Power Squaring Shear; s/n 43691, Multi Axis Gage Control Center, Power Back Gauge 10' x 10 Ga. Cincinnati Model 1010 Power Squaring Shear; s/n 23988, Power Back Gauge 12' Cincinnati Series Mechanical Power Press Brake; s/n 18855, No Back Gauge Misc. Press Brake Dies to 12 (2) 10 Roto-Die Model 15 Hydraulic Benders; s/n ' Chicago Model SO816 Hand Brake 48' Finger Brake PLATE / SHEET BENDING ROLLS 6' Webb Model R3LR-7006 Plate Roll; s/n 6980, 5 Ga. Capacity 60' WDM Model B Roll; s/n (New 2011) 60' New Dimension / Built Right Model MP5-135 Roll; s/n ' Profab Model X-5016E Roll (New 2011) 48' Niagara Power Roll MISC. DUCT FABRICATING MACHINERY
6 (5) Power Beaders Including; 18 Ga. Flagler Model Beader, Pexto Model 3617D, Niagara No. 172, Inzusa Model CMZ7R (New 2002) (2) Pinspotter RH Mach II Pinspotters; s/n & N/A, 60' Throat 6' x 4' Vanemate Clamp Table Bead Expander w/ Dies 60' Motorized Slitter 6 Ton Azimuth and Taloc Model H412 Clinching Machines Engel Model M-750 Edge Notcher; s/n Pexto Ring Roller (2) Durodyne Pinspotters and Liner Sizer 10' Duct Board Machine FORKLIFTS AND SCISSOR LIFTS 12,500 Lb. Caterpillar Model T125D Solid Tire LP Gas Lift Truck; s/n 5MB ,000 Lb. Toyota Model 42-6FGCU30 LP Gas Solid Tire Lift Truck; s/n 61921, Hours: 12,000 5,000 Lb. Toyota Model 5FGC25 LP Gas Solid Tire Lift Truck Upright Model MX19 Electric Scissor Lift TRUCKS AND TRAILERS 2007 International Model 8200i Sleeper Cab Tractor; Vin #24418, 10-Speed Eaton Fuller Transmission, Miles 2005 International Model 4300 DT466 30' Box Truck 2004 International 921 Box Truck 2005 Kenworth 30' Box Truck; 266,000 Miles (4) 53' Van Body Trailers New 2005 to 2000
7 (16) New or Lightly Used Tires on Pallet Rack MISC. MACHINERY Hand Fabricating Machinery Including Brake, Cleat Former, Rolls, Beaders and Related Buffalo No. 1-1/2 Mechanical Ironworker Doringer Model D350 Cold Saw 15 KVA Roper Whitney Spot Welder; 24' Throat (15) Late Model Miller Welders; (3) Millermatic 252, (2) Syncrowave 250, Millermatic 180, (4) Millermatic Models, (2) Small Miller Welders, (2) Plasma Cutters Welding Equipment Including Welding Tables, Leads, Clamps, Tools, Vises and Related Genie Aluminum Frame Lift Rigid 300 Pipe Threader RAW AND FINISHED INVENTORY Large Quantity of HVAC Hardware Including Duct Fittings, Collars, Elbows, Duct Work Coil Inventory Approx. (50) Coils SHOP AND SUPPORT EQUIPMENT 10 HP Sullair Model ST700 Shop Tek Air Compressor w/ Tank Sullair Model SR Air Dryer (2) Cantilever Racks w/ (8) Uprights Total & Contents 60' Ferris Procut Z Zero Turn Machine (2) HP Designjet 1055CM Plotters Shop Equipment, Dump Hoppers, Hand and Power Tools, Carts, Ladders, Job Boxes, Supplies, Material, Sanders, Fire Proof Cabinets and Related
8 OFFICE EQUIPMENT Office Equipment Including Misc. Desks, Chairs, Tables, Conference Room Table, Monitors & TV's
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